OMRON Sysmac

One complete machine automation solution integrates logic, motion, vision, safety, robotics, sensing, and enterprise.

The Sysmac family of products continues to grow, while remaining true to its roots as one controller, with one connection, programmed using one software.

One Controller

Logic, Motion, Vision, and Safety in one

One controller through one connection and one software is how we define the Sysmac automation platform. The unique architecture drastically reduces machine tact time, and programming complexity, improving performance and speeding development.

  • Complete integration of Logic, Motion, Vision and Safety
  • Synchronous control of all machine network devices
  • Modular systems by enabling/disabling EtherCAT Nodes
  • Project revision handling with roll-back/roll-forward
sysmac ethernet IP connection

omron sysmac brochure

A complete guide to the Omron Sysmac family of products and software.

Machine Controller

NX/NJ-Series Controllers

  • One CPU for Logic, Motion, Vision, Safety, Robot, Database Connectivity, and Semiconductor Communication
  • Scalable motion control: CPUs for 0, 2, 4, 8, 16, 32, 64, 128, and 256 axes
  • One event log for controller, field devices, and network
  • Selectable cycle times: .125/.25/.5/1/2/4/8 ms
  • Centralized variable database
  • EtherCAT and EtherNet/IP ports embedded
  • Project encryption to serial number
  • Scalable application size: CPUs for 64, 192, or 512 EtherCAT nodes
  • NJ CPUs support most CJ-series I/O units
I/O connection

NX-Series I/O

  • Over 70 models of I/O units including position interface, temperature inputs and integrated safety
  • High-speed I/O units synchronized with the EtherCAT cycle
  • NX Bus technology provides deterministic I/O response with nanosecond resolution
  • Flexible system lets you freely mix safety controller and safety I/O units with standard NX I/O
  • Automatic backup/restore of all I/O unit parameters
  • Detachable terminal blocks with screwless cage clamps
  • Safety Function Blocks conforming to IEC 61131-3 standard programming
  • PLCopen Function Blocks for safety
NA Series HMI

NA-Series Visualization

  • Widescreen format: 7, 9, 12, and 15 inch
  • Sysmac Studio integration and variable sharing
  • USB Host & Slave, Dual Ethernet, Serial, and SD/SDHC
  • Extensive Vector Graphics Library
  • Word, Excel, PDF, and Video Playback
  • VB.Net customization

One Connection

EtherCAT - The optimal machine network

EtherCAT is the fastest industrial network for machine automation, connecting to I/O, servos, inverters, vision and smart sensors. It is Ethernet-based, fast, deterministic and highly efficient in terms of data transmission. All EtherCAT slave devices have dual ports, enabling line topology without extra hardware like switches, hubs, or routers.

  • High synchronisation accuracy using a distributed clock mechanism
  • Fastest in class network on the market with 100 μs refresh time and less than 1 μs jitter
  • Easy setup with automatic address assignment for nodes
  • Standard Ethernet cables and connectors
  • FSoE - FailSafe over EtherCAT
RX V1 inverter
G5 Servo Drive

G5 Servo Drive

  • High-response frequency of 2 kHz
  • Built-in safety conforming ISO13849-1 Performance Level d
  • High accuracy provided by 20 bit encoder
  • Advanced vibration suppression functions
G5 Servo Motor

G5 Servo Motor

  • Power range from 50 W to 15 kW
  • IP67 protection
  • Low cogging torque
Linear Motor

Linear Servo

  • Ironless and iron-core motor types
  • 3rd Party linear and rotary motor control
  • Safety conforming ISO13849-1 PL-d
  • High-response frequency of 2 kHz
  • Real time auto-tuning
  • Advanced tuning algorithms
MX2 Inverter

MX2 V1 Inverter

  • Power range up to 15 kW
  • Torque control in open loop
  • 200% starting torque
  • Dual rated VT 120%/1 min and CT 150%/1 min
  • Drive Programming
RX V1 inverter

RX V1 Inverter

  • Power range up to 132 kW
  • Sensor-less and closed-loop vector control
  • High starting torque in open-loop (200% at 0.3 Hz)
  • Full torque at 0 Hz in closed-loop
  • Dual rated VT 120%/1 min and CT 150%/1 min
  • Drive Programming

Demonstration & Information Request

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Omron Vision System

FQ-M & FH Series Vision Solutions

  • Designed for High Speed Motion Interface
  • Fast and powerful Object Recognition
  • Network Connectivity allows ease of I/O mapping
  • Smart Calibration provides simple coordinate interface
  • Vision Sensor provides compact solution
  • Vision System includes quad core processing for inspection advantage
ZW Measurement Sensor

ZW Measurement Sensor

  • Compact and lighter weight fiber displacement sensor
  • Stable measurements for any material with same mounting position
  • Robust sensor head structure
Smart Sensors

N-Smart Sensors

  • E3NX-FA Fiber Sensors - One amplifier with over 300 compatible fiber head options
  • E3NC-L Compact Laser Sensors - 2 types of heads are available for long distance or small spot detection
  • E3NC-S Ultra-compact CMOS Laser Sensors - Stable detection of glossy and matte-black workpieces with the industry’s smallest sensor head*

One Software

Sysmac Studio for machine creators

The Sysmac Studio software suite programs and configures all Sysmac related hardware, including the NX/NJ Machine Automation Controller (MAC), G5 Servos, MX2 and RX Inverters, FQ-M Vision, NX I/O, NX Safety Controller, N-Smart sensors, and NA HMI.

The Sysmac Studio Integrated Development Environment (IDE) provides a single interface for configuration, programming, simulation, and commissioning, all with a common variable database. This environment allows machine creators direct access to all elements of their system, eliminating all traditional data synchronization bottlenecks between control disciplines during development. This IDE also boasts unique features such as built-in 3D Simulation and Vision Sensor setup options, critical in cutting programming and debug time.

Smart Sensors

SQL server configuration

Simple setup and testing of log on to Microsoft and Oracle SQL servers

Design and operability

Unified design environment is provided for programming, configuration and monitoring. It also offers intuitive navigation between control modes.

Configure servos

Parameter setting, monitoring and data trace for servo drive and inverter.

Motion control

The graphical CAM editor allows quick implementation of complex motion profiles. CAM tables can be modified on the fly. A PLCopen Function Blocks for the Motion Control library are available to implement general purpose motion control.

Smart Sensors

Simulation

Motion trajectories in 3D can be pre-tested with advanced simulation of sequence and motion control. Simulation of single Function Blocks, POU’s (Program Organization Unit) or the entire program can be performed. In addition all standard features such as Break & Step are available.

Synchronized data tracing

Easy system tuning thanks to integrated and synchronised data tracing of motion commands, position and speed feedback and I/O status and values.

Programming

Multi-tasking and fully compliant to IEC 61131-3 standard. The program editor includes smart support functions such as syntax error check and distinct color segregation of variables and symbols. ST instructions can be directly written in Ladder programs thanks to in-line ST function.

safety programming

The Function Block Diagram editor includes 79 safety FB/FUN. Conforms to IEC 61131-3 standard programming and PLCopen Function Blocks for Safety*.