ROBOTIC PALLETIZERS
Automate the end-of-line task of stacking products for shipment using collaborative robots. ONExia brand robotic palletizers from Doosan Robotics Americas require no caging or guarding to operate, providing a flexible alternative to industrial packaging machinery.
Collaborative Robot Palletizers
Doosan Robotics Americas’ ONExia palletizers are not kits.
Every robotic palletizer is designed with the features needed to automate palletizing safely and successfully using a cobot.
- Minimal footprint – no caging or guarding needed to operate
- Quick deployment – require a 110v outlet and an air line
- Portable – built-in fork pockets within the welded base
- Multi-pallet reach – stack pallets on either side of the cobot
- Flexible design – easily adjusted for new pallet configurations
Advantages of Cobot Palletizers
Minimal Footprint
By using a cobot, the overall footprint of automation is comparable to the space required for manual palletizing
Flexible Automation
Easily change out end-of-arm tooling and adjust pallet configurations without writing a line of code.
Industry Leading ROI
Cobots provide a cost-effective alternative to centralized robotic palletizers, providing an ROI of under one year.*
Repurpose Existing Labor
By automating palletizing, existing labor can be repurposed to positions that are more difficult to automate and more desirable to work in.
*Running 3 shifts a day, actual ROI may vary based on production rates.
Collaborative Safety
Designed and built by Doosan Robotics Americas, every ONExia palletizer features a collaborative safety rating.
Using cobots from industry-leading vendors and safety-rated components, Doosan Robotics Americas’ ONExia palletizing systems have been reviewed by a third party and conform to the safety ratings necessary to run unguarded within palletizing applications.
- Third-party verified to meet industry safety standards
- Plug-and-play area scanners with customizable safety zones
- Integrated safety devices on custom infeed conveyors
Robotic Palletizing Software
Automation without writing a line of code.
Build and save custom configurations without writing a line of code using the ONExia palletizer’s drag-and-drop cobot palletizer software.
- Simple interface – designed for non-technical end users
- Pallet library – build, edit, and save hundreds of configurations
- Administrative controls – limit access based on user credentials
- Dual mode – tend two separate lines with one system
Customize Layers
- Create any layer configuration
- Orient shipping labels
- Add slip sheet between layers
Data Communication
- Signal AGVs to remove pallets
- Monitor system output in real time
- Interact with inventory software
System Functionality
- Operated through a single touchscreen
- Adjustable safety scanner zones
- Built-in conveyor controls
Collaborative Robot Specialists
10 years of cobot integration experience.
Every palletizing application is reviewed by Doosan Robotics Americas’ ONExia robotic solutions engineers and is delivered as a fully developed, production-ready solution.
Custom accessories – conveyors, grippers, and slip sheet racks designed specific to every application
Machine safety – collaborative rated palletizers and integrated safety controls on conveyors
Simplified software – drag-and-drop pallet building and conveyor control through the ONExia palletizing software
Support & training – a full team of engineers to assure a successful cobot deployment
END OF ROBOT ARM TOOLING
Designed specific to each application, every ONExia robotic palletizer from Doosan Robotics Americas comes with the end-of-arm tooling needed to ensure your cobot deployment is successful.
- Dedicated vacuum pumps – in line with every suction cup for maximum vacuum capacity
- Dual pick functionality – pick two cases at once for increased cycle time
- Vacuum sensors – assure pick is successful prior to moving over the pallet
- Tool changer – easily interchange grippers without powering down the system
CONVEYOR INTEGRATION
Designed to work with existing conveyor layouts, our palletizer nesting systems provide a flexible pick point that is controlled through the software.
- Hand adjustable guide rails for single and dual pick options
- Pneumatic nest controlled through the palletizing software
- Indexing sensors to eliminate back pressure
- Integrated e-stop for end-user safety
- Plug-and-play design with a ONExia palletizer solution
A Single Point of Purchase
Simplify the buying process by working with ONExia.
Partnered with industry leaders of conveyors and stationary machinery, Doosan Robotics Americas’ ONExia solutions deliver fully integrated, turn-key packaging lines through a single Purchase Order.
- Conveyors – custom configurations integrated with indexing and safety controls
- Case sealers – selected based on end-user specification
- Vision systems – fully integrated bar code readers and quality control inspection solutions
AMR / AGV CUSTOMIZATIONS
Our integration services also apply to AMRs and AGVs. Working with cobot palletizers, AMRs can perform pallet transport and material handling operations to further automate end-of-line processes.
- Custom mobile conveyor tops
- Robotic arm integration
- Custom application programming
PalletizHD Robotic Palletizers
The “HD” is the most robust cobot palletizer on the market, automating the most challenging line tasks.
- High payload – handle case weights up to 60 lbs, or pick multiple lighter cases at once for increased output
- Vertical reach – stack pallets up to 96″+ in height
- Production speed – 7+ picks per minute (case type dependent)
PalletizCRX FANUC Robotic Palletizers
Using the new CRX line of cobots, the PalletizCRX is for users exclusive with FANUC looking for a collaborative palletizing solution.
- Fully collaborative – no caging or guarding required
- Simple interface – drag-and-drop palletizing software
- Portable – moved with fork lift or pallet jack
PalletizUR Robotic Palletizers
Designed for Universal Robots, the PalletizUR palletizing robot is a solution that features 10 kg, 20 kg, and 30 kg options for payload capacity.
- Minimal footprint – no caging or guarding needed to operate
- No programming – drag-and-drop palletizing software
- Continuous operation – palletize both sides automatically
Stainless Steel Palletizers
For food and beverage and other wet environments, we offer a stainless steel base version of the PalletizHD. This corrosion-resistant cobot palletizer is built for high humidity, runoff, and cleaning cycles while keeping all the advantages of collaborative palletizing.
Explore our Stainless Steel Palletizer today.
Robotic Palletizer Inquiry
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