In the aerospace industry, precision, efficiency, and compliance are a must. With the growing demand for high-quality, cost-effective production, aerospace manufacturers are turning to automation solutions to streamline processes and increase throughput. Whether it’s rotor blade carts, universal holding fixtures, or laser templating towers, custom robotic automation plays an important role in meeting these demands. At ONExia, we specialize in providing comprehensive turnkey robotic automation solutions tailored to the aerospace sector.

With over three decades of experience in automation in aerospace manufacturing, including building custom machines for aerospace, we’re proud to be at the forefront of how automation is revolutionizing the aerospace industry. We offer cutting-edge robotic solutions, including custom machines and custom work cells, designed to streamline manufacturing processes and boost production efficiency.

ONExia offers the expertise, compliance, and cutting-edge technology needed to stay ahead in this highly competitive industry. Our solutions are designed to help aerospace manufacturers improve productivity, reduce errors, and maintain high standards of quality.

The Importance of ITAR Compliance in Aerospace Manufacturing

A critical factor for aerospace manufacturers is compliance with the International Traffic in Arms Regulations (ITAR). ITAR governs the export of defense and aerospace-related products and services to ensure national security. At ONExia, we understand the value of ITAR compliance for manufacturers and ensure that all our custom automation solutions meet the strict regulatory standards necessary for aerospace clients.

Being ITAR compliant is a legal obligation but it also builds trust with your clients, particularly in the aerospace industry, where security is a top priority. With ONExia’s ITAR compliance, aerospace manufacturers can rest assured that their robotic systems and automation solutions adhere to the highest levels of confidentiality and integrity.

ONExia’s Long-standing Commitment to Innovation

Since our founding in 1984, ONExia has been at the forefront of robotics and automation in aerospace manufacturing. We have always believed in the power of innovation to drive progress. Our team’s deep knowledge of custom machines and work cells has allowed us to develop custom solutions that help aerospace manufacturers overcome their most challenging production obstacles.

From the early days of robotic automation in aerospace manufacturing, we have worked tirelessly to stay ahead of industry trends, incorporating the latest technologies and robotics into our solutions. As a result, ONExia is a trusted partner for companies seeking custom machine builders with experience in aerospace automation and robotics.

Custom Robotic Automation Solutions for Aerospace

Aerospace manufacturing presents unique challenges, including the need for high precision, complex assembly, and the ability to work with specialized materials. At ONExia, we understand these challenges and offer tailored custom robotic automation solutions designed to meet the specific needs of the aerospace sector. Our team of skilled engineers and robotic experts works closely with each client to create fully integrated automation systems that improve efficiency and maintain the highest standards of quality.

Our capabilities as a machine integrator allow us to deliver end-to-end solutions that enhance every stage of the aerospace manufacturing process. Whether you need to automate material handling, precision assembly, or complex testing, ONExia has the experience and expertise to deliver the right solution for your needs.

From the early days of robotic automation in aerospace manufacturing, we have worked tirelessly to stay ahead of industry trends, incorporating the latest technologies and robotics into our solutions. As a result, ONExia is a trusted partner for companies seeking custom machine builders with experience in aerospace automation and robotics.

Key Aerospace Automation Solutions from ONExia

ONExia offers several key automation solutions specifically designed for the aerospace industry. These solutions are integral to improving production efficiency, reducing human error, and ensuring high-quality results. Here are three of our most impactful automation solutions in aerospace manufacturing:

1. Rotor Blade Carts

Group of four blade carts used for Automation in Aerospace Manufacturing

In aerospace manufacturing, rotor blades require careful handling during production and repair. ONExia’s rotor blade carts offer a custom-engineered solution for safely and efficiently transporting these components. Designed to balance the blade using its own weight, the carts eliminate the need for large overhead cranes and allow a single person to maneuver the blade with ease. This simplifies the repair process and enhances safety while maintaining precision in blade handling.

2. Universal Holding Fixtures

Universal Holding Fixture Manufacturers

Holding fixtures are essential in aerospace manufacturing to securely position components during machining, drilling, or assembly. Our universal holding fixtures provide a versatile solution for accommodating a wide range of aerospace parts, including large, contoured aircraft panels. Equipped with servo-driven positioners, these fixtures can be dynamically adjusted to match the unique size and shape of each workpiece. This ensures precise alignment and stable support throughout the manufacturing process, improving accuracy and reducing setup time.

3. Laser Templating Tower

Tower for laser templating towers for Automation in Aerospace Manufacturing

Precision is a cornerstone of aerospace manufacturing, and ONExia’s laser templating tower is designed to support that standard. This system uses advanced laser technology to project accurate templates for positioning and cutting complex shapes and patterns in aerospace components, where millimeter-level precision is critical. The tower features an easily adjustable positioning system that allows operators to fine-tune the laser’s location from the ground, streamlining setup while maintaining consistent accuracy throughout production.

The Role of Robotics in Aerospace Manufacturing

The rise of robotics in aerospace manufacturing is helping companies reduce labor costs, increase efficiency, and improve safety standards. Robotics in aerospace manufacturing can be applied in a variety of areas, including:

  • Material Handling: Robots can handle heavy or delicate components, reducing the risk of damage during transport and assembly.
  • Assembly and Integration: Automated systems can assemble intricate parts with precision, ensuring high-quality finished products.
  • Testing and Inspection: Robotics can perform inspections and testing on parts, increasing the speed and accuracy of quality control processes.

ONExia’s custom machine builder expertise ensures that each robotic system is tailored to the unique needs of your aerospace facility. Our solutions are designed to integrate seamlessly into your existing workflows, enhancing productivity without disruption.

Quick-Turn Aerospace Composites: A Growing Demand for Automation

Aerospace manufacturers are increasingly turning to quick-turn aerospace composites to meet the growing demand for lightweight, high-strength materials in aircraft design. These composites require precise processing and rapid turnaround times to stay competitive in the market. ONExia’s custom robotic automation solutions help streamline the production of these advanced materials, enabling manufacturers to produce high-quality composites in shorter timeframes without compromising on performance or safety.

By automating the composite manufacturing process, ONExia’s solutions ensure that aerospace manufacturers can keep pace with industry demands while maintaining the highest standards of quality.

The Future of Automation in Aerospace Manufacturing

As the aerospace industry continues to evolve, robotics will play an increasingly important role in enhancing manufacturing capabilities. The combination of advanced robotics, custom machine solutions, and ITAR compliance allows aerospace manufacturers to improve their production capabilities, reduce costs, and maintain the highest levels of quality.

At ONExia, we are committed to providing automation solutions in aerospace and energy that help manufacturers stay competitive in this ever-changing industry. From rotor blade carts to laser templating towers, our robotic solutions are designed to drive innovation and efficiency across all facets of aerospace production.  As automation continues to evolve, ONExia is committed to shaping The Future of Labor in Manufacturing by providing innovative robotic solutions that enhance efficiency and reduce human labor costs in aerospace production.

Take the Next Step with ONExia

If you’re ready to explore how robotics and custom automation in aerospace manufacturing solutions can enhance your aerospace manufacturing operations, Contact Us today. Our team of experts is ready to help you implement cutting-edge robotic systems that will improve your efficiency, reduce costs, and ensure the highest standards of quality.